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Portable Mobile Cellular Hotspot Device for a Leading Healthcare Company

Banner Mechanical Design Hardware Engineering Medical/Healthcare

Client Overview

A global leader in medical devices that helps in advance emergency care to save lives.

Business Need

  • The client wanted to design its in-house Mi-Fi module that relays data on LTE over Wi-Fi and provides data connectivity with guaranteed throughput and quality of service for global geography

VOLANSYS Contribution

  • Mechanical Design and prototyping of modem device
  • Designed conceptualization sketches with three different option
  • IP55 enclosure design
  • 3D CAD design and 2D detail drawing
  • Product level Thermal Analysis
  • Simulations: Drop, Shock and Vibration
  • 3D proto typing in DFM and SLA for form factor validation and field testing
  • Mold tooling – 300K production capacity
  • Reliability testing as per DO-160G
  • Silk screen printing process for IO port and LEDs
  • Translucent light pipe for LED indication
  • Mass manufacturing >5K units
  • Mold maintenance
  • Altitude and vibration testing

Solution Diagram

Diagram Mechanical Design Hardware Engineering Medical/Healthcare

Benefits Delivered

  • Delivered mechanical and hardware in the available size and improved quality of service by connecting medical devices over Wi-Fi for real-time data transfer and processing
  • Being a FirstNet regulatory standard-compliant device, it assures privacy and data security

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Success Stories