Customized HomeBridge Gateway Design with a new Mechanical Enclosure for a Home Automation Company

A white-labeled custom gateway solution for a leading manufacturer in home water protection.

• The client wanted to re-design water mitigation solution with better aesthetic design:
• They also needed a complete home water monitoring solution to monitor the home 24/7 for water leaks and temperature changes

• Customized HomeBridge Gateway with a new Mechanical Enclosure
• IP40 enclosure design & conceptual sketches
• 3D CAD design, prototyping and 2D detailed drawing
• Mold tooling ready with T-final samples within 8-week time
• Vibration and drop testing on the
• Silk screen printing process for logo and FCC ID text printing
• Translucent light pipe for logo illume with different colors
• Defined cosmetic inspection criteria to get 0% rejection on product final assembly line
• Provided mold maintenance
• Worked with client on new ID design for tabletop

• Improved aesthetic design with logo illuminations and reduced form-factor by 25%
• Handled mold complexity with multiple sliders for the bottom part to make ease of overall product assembly
• Rapid roll-out of first production batch (Mar-Apr 2018) with support for volume up to ~10K

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