Electronics Manufacturing Services

Enabling OEMs with engineering-driven manufacturing services

VOLANSYS is an engineering-driven, technologically advanced electronics manufacturing services company, with the leadership and management team having rich experience of 15+ years in both product engineering and manufacturing. We strive to enable our customers for quick and cost-efficient transitions from design stages to mass production (engineering-to-manufacturing transfer). We intend to serve well-established brands and start-ups with brilliant product ideas alike, helping them bring their products to market in an efficient and cost-effective manner. 

We focus on some of the areas like reviewing Manufacturing data (BOM, Gerber, assembly, and CAD files), Design for manufacturing(DFM) analysis, Design for assembly(DFA) analysis, Design for testing (DFT) analysis, In-circuit testing(ICT), Functional & in-line testing for yield analysis and Obsolescence analysis with alternative part identification/qualification to build sustenance at all stages of manufacturing with our customers. Our long term partnership with the chip manufacturers strengthens our supply chain management to deliver timely low-cost production.

Electronics Manufacturing Services

VOLANSYS is an end-to-end Electronics Manufacturing Services (EMS) company that delivers wide-ranging design, manufacturing and product sustenance services across industries such as Industrial Automation, Consumer Electronics, Networking, etc. Our services range from simple Printed Circuit Board Assembly (PCBA) manufacturing to complex box-build ready to ship product packaging to our customers across the globe or to retailers in ready-to-sell packaging.

  • Printed Circuit Board Assembly (PCBA) Manufacturing
  • Test Fixture Design & Development
  • PCBA Testing using Automated Test Fixtures
  • Product Enclosure Design & Manufacturing (plastics, metal) – 3D printing, vacuum casting, soft mold
  • Product Integration (box build) and Labelling
  • End-of-Line Testing on finished Product
  • Burn-in Testing at PCBA or Product level
  • Wire & Cable Harness Manufacturing, Validation (continuity, pull) and Spooling
  • Packaging Services – product box/gift box design, master carton design
  • Supply Chain Management & Product Warehousing
  • Product Sustenance & Maintenance

Customer Engagement Flow


Electronics Manufacturing : PCB Fabrication, PCB Assembly, Product Integration, Short-run, and Production-run

Manufacturing Transfer : Engg-Manufacturing transfer, DFM/DFA/DFT Analysis, Production Planning, and Yield Improvement Analysis

Cable Harness Assemblies : Cable design, Cable manufacturing. Functional validation, and Cable Spooling

Packaging Services : Product Label, Product box, and Transportation Packaging

Enclosure Manufacturing : Enclosure 3D Printing, Injection Mold, and Die Casting

Pre-compliance & Certification Service : Product pre-compliance and Regulatory certification (FCC/IC/CE/UL/CSA)

ATE Development : Production Test Planning, Fully / Semi-Automated ATE, ATE Design & Production and End-of-Line Testing

Testing & Quality Assurance : Developing automated test fixtures and Products/PCBs/Components QA services at all stage